innovative technology, environmentally friendly
Tamper Proof Packaging
We've successfully created and patented an advanced technological process for cold seal trap packs and blister packs. This cutting-edge innovation incorporates our exclusive formula, guaranteeing an exceptionally robust hold for tamper-proof sealing, making it one of the best solutions within the industry.
Western Corrugated Design strives to continually improve performance by supplying on-time goods of a quality standard that shall consistently meet or exceed the requirements of our customers. We will ensure a high level of customer satisfaction by honoring commitments, maintaining productive customer relationships, and providing a positive safe work environment.
Frequently Asked Questions
Who is western corrugated design, and where are you located? Western Corrugated Design is located in Santa Fe Springs, California, and specializes in the design and manufacturing of corrugated packaging and displays with a complete Fulfillment Facility to make it a One Stop Shop. We offer custom design solutions for various industries, including retail, food and beverage, and industrial products. Western Corrugated Design is known for high-quality products, quick turnaround times, and excellent customer service. We work closely with our brokers and distributors to understand their needs and develop customized packaging solutions that meet their specific requirements. What are the benefits of corrugated packaging and displays? Corrugated packaging and displays are products made from corrugated cardboard. Corrugated packaging is commonly used for shipping and storing products due to its ability to protect contents from damage during transport. Corrugated displays, on the other hand, are used for product presentations and in-store promotions and can be designed to be eye-catching and attention-grabbing. Both corrugated packaging and displays are eco-friendly, made from recycled materials, and easily recyclable after use. Do you do custom packaging? Yes, we do. Everything we produce is custom due to the product's specific needs. •Retail Packaging •Club store packaging •e-commerce shippers •Influencer boxes •Custom product boxes •Shippers ¬Do you do custom displays? Yes, we do. Everything we produce are custom due to the product's specific needs. •Retail point-of-purchase displays •Shipper displays •Floor displays •Standee displays •Endcap displays •Club store programs including: ¼, ½, and full pallet programs for big box stores like Walmart, Costco, Sam's Club, BJ's, and many more. •PDQ sidekicks, dump bins, power-wings Do you work with brokers? Yes, we do! We are a manufacturer that works with brokers and distributors exclusively. We stick to that business model to avoid competing with our customers. Do you have a design center? If so, what kind of services do you offer? Yes, we do! We have three structural designers who can work with your products to create prototypes, custom displays, and industrial packaging and inserts to meet your specifications.
What kinds of manufacturing do you offer? Machine Runs Western Corrugated Design has a robust lineup of machine capabilities, including 28 X 76 Mini Flexo Folder Gluer, 50 X 112 Flexo Folder Gluer, and 86 x 180 Jumbo Press for machine runs, allowing us to meet the demand for products while maximizing production efficiency and minimizing downtime regardless of the complexity or the quantity of the product being produced. Die-Cutting Western Corrugated Design Diecutting lineup includes: 2 Color 66 X 130 Rotary Die Cutter, 3 Color 66 X 130 Rotary Die Cutter, 47 X 62 Marumatsu Die Cutter Full Stripping Capability, 50 X 77 Marumatsu Die Cutter Full Stripping Capability Laminating Western Corrugated Design can laminate labels up to 10 x 6 to 82 x 65 mounting onto blank size from 20 x 27 to 80 x 152. We have an A+ Automatan and EM Automatan Laminator. Finishing Western Corrugated Design can perform the final steps in the production process, including Gluing and Stitching with our double-sided tape applicator, J&L Specialty Gluer, Stitcher, and Gluer. These finishing operations aim to improve the functionality and appearance of the packaging or display and make it ready for shipment and use. Do you have the ability to assemble and fulfill club store programs? Yes, we do, all under one roof! We assemble displays with customer products to send directly to stores such as Costco, Sam's, Walmart, Walgreens, Lowes, and many more. We manage projects that come in, get packed, and go out. We work with you to develop a solid fulfillment plan for delivering customer products to retail distribution centers as well as direct to stores. Just ask, and we will do our best to help! What kind of trap packs and blister packs do you offer? Western Corrugated Design has developed and patented the process for cold seal trap packs and blister packers with a proprietary formula that creates one of the industry's best holds for tamper-proof sealing. What is the benefit of custom packaging? Custom packaging offers several benefits, including: · Brand differentiation: Custom packaging can help distinguish a company's product from its competitors, promoting brand recognition and loyalty. · Increased product protection: Custom packaging can be designed to fit the product precisely, providing better protection during shipping and handling. · Enhanced customer experience: Custom packaging can improve the unboxing experience for the customer, making it more memorable and enjoyable. · Increased sales: Unique and eye-catching packaging can draw attention to a product, resulting in increased sales and customer loyalty. · Increased sustainability: Custom packaging can be designed to be more sustainable, reducing waste and promoting environmentally-friendly practices. · Improved supply chain efficiency: Custom packaging can optimize the use of space, reducing shipping costs and improving supply chain efficiency. · Cost-effectiveness: Custom packaging can often save money in the long run by reducing waste, improving supply chain efficiency, and increasing sales. WHAT ARE THE BENEFITS OF ROTARY DIE CUTTING? A rotary die cutter is a machine used in the packaging industry for cutting, creasing, and shaping paperboard, corrugated board, and other materials into various forms, such as boxes, cartons, and lids. It operates by rotating a cutting die, typically made of steel, while the material is fed through the machine. The die is mounted on a cylinder, which rotates at high speeds, making precise cuts and shapes on the material. Rotary die cutting is a high-speed, cost-effective process that allows for the efficient production of large quantities of packaging products with consistent quality.
What is Flexo printing, and what are the benefits? Flexography, also known as flexo printing, is a method of printing that uses flexible photopolymer printing plates, which are mounted onto rotating cylinders. This printing process is commonly used in packaging, as it is well-suited to printing on a wide range of materials, including corrugated board, cellophane, and various types of plastic film. Some key advantages of flexography include: Versatility: Flexography is capable of printing on a wide range of materials, making it a popular choice for packaging applications. High-speed printing: Flexography can print at high speeds, making it ideal for high-volume packaging production runs. Cost-effectiveness: Flexography has lower costs compared to other printing processes, making it an economical choice for many packaging applications. Quality: Flexography produces high-quality, sharp images and crisp text, making it a great choice for packaging that requires detailed graphics or branding. Environmentally friendly: Flexography uses water-based inks, which are less harmful to the environment than traditional solvent-based inks. Flexography is widely used in a variety of packaging applications, including food packaging, beverage packaging, and consumer goods packaging. The process is also used to print labels and other types of packaging components, such as wraps and bags. What is a Marumatsu Die Cutter? The Marumatsu Die Cutter is a type of die cutting machine used in the printing and packaging industries. It is a high-precision machine that is used to cut a wide range of materials, including paper, cardboard, plastic, and foam. The Marumatsu Die Cutter is known for its versatility, accuracy, and reliability. It can cut materials into various shapes and sizes, including custom shapes, with high precision and consistent results. The machine is also designed with safety in mind, with features such as interlocks and guards to protect operators during operation. The Marumatsu Die Cutter is commonly used in the printing and packaging industries to produce boxes, packaging, displays, and other similar products. The machine can be configured to work with various cutting dies and materials, making it a versatile tool for many applications. In addition, the machine's high accuracy and repeatability make it an ideal choice for applications where consistent results are critical, such as producing high-quality packaging. Overall, the Marumatsu Die Cutter is a reliable, high-precision machine widely used in the printing and packaging industries to produce various products with consistent results. What is an A+ Automatan Laminator The A+ Automatan Laminator is a type of laminating machine used in the printing and packaging industries. It is designed to laminate Large format Lithographs to corrugated. The A+ Automatan Laminator is known for its high speed, accuracy, and consistency. The machine is also designed with safety in mind, with features such as interlocks and guards to protect operators during operation. Overall, the A+ Automatan Laminator is a reliable, high-precision machine that is widely used in the printing and packaging industries to produce laminated products with consistent results. It is known for its speed, accuracy, and versatility, making it a valuable tool for many printing and packaging applications. What are the benefits of a J&L Specialty Gluer? The J&L Specialty Gluer is a type of gluing machine used in the printing and packaging industries. It is designed to apply glue to a wide range of styles, with multiple glue joints. The J&L Specialty Gluer is known for its high speed, accuracy, and consistency. It is capable of applying glue with high precision and consistent results. The machine is also designed with safety in mind, with features such as interlocks and guards to protect operators during operation. Overall, the J&L Specialty Gluer is a reliable, high-precision machine that is widely used in the printing and packaging industries to produce assembled products with consistent results. It is known for its speed, accuracy, and versatility, making it a valuable tool for many printing and packaging applications.